Kobetsu kaizen pdf

What is Kobetsu Kaizen?

Kobetsu Kaizen™ is the first pillar of TPM. It is loosely translated as Self-Improvement or Focussed improvement. … Unlike the Autonomous Maintenance (Jishu Hozen) where equipment per se is addressed, Focused improvement (Kobetsu Kaizen™) is intended to prevent the accelerated deterioration of equipment parts.

What is KK pillar in TPM?

KK pillar helps to attain zero losses and to improve Overall Equipment Efficiency(OEE) of the processes and the plant. The benefits of TPM remained very encouraging and the company decided to continue with second phase of TPM implementation to achieve higher operational excellence.

What is Kaizen concept PDF?

Kaizen is defined as continuous improvement. It is a philosophy of. continuing improvement involving small changes throughout all areas in an organization. When applied to the workplace Kaizen involves all employees – from executives to laborers, and everyone in between.

What are the key activities to be reviewed in Kobetsu Kaizen?

Kobetsu-kaizen for production efficiency

  • Improvement of zero failure. …
  • Thinking reduction of failure. …
  • Four phases to achieve zero failures. …
  • Five measures to achieve zero failures. …
  • Improvement of the setup. …
  • Viewpoint Improvement of setup. …
  • One-touch attachment and Analysis of adjustment. …
  • Improvement of cutting blade change loss.

What are the 8 pillars of TPM?

8 Pillars of Activity

  • Pillar 1: Autonomous Maintenance. …
  • Pillar 2: Process & Machine Improvement. …
  • Pillar 3: Preventative Maintenance. …
  • Pillar 4: Early Management of New Equipment. …
  • Pillar 5: Process Quality Management. …
  • Pillar 6: Administrative Work. …
  • Pillar 7: Education & Training. …
  • Pillar 8: Safety & Sustained Success.

What is 3g in lean?

Kaizen is a Japanese term for improvement, and is commonly uses as the basis for a methodology that is focused on continuous improvement for businesses. … The “Three 'G' Principles” within Kaizen are excellent examples of this. These principals are gemba, gembutsu and genjitsu.

What are the 7 pillars of TPM?

Pillars of TPM

  • Autonomous Maintenance.
  • Process & Machine Improvement.
  • Preventative Maintenance.
  • Early Management of New Equipment.
  • Process Quality Management.
  • Administrative Work.
  • Education & Training.
  • Safety & Sustained Success.